MOLDED PULP INSERTS

Custom Molded Pulp Inserts

Molded pulp inserts designed around your product’s shape and protection needs — replacing plastic trays and foam with paper pulp for cushioning, secure positioning, and a greener brand image.

Beige molded pulp insert holding headphones in custom packaging

PRODUCT OVERVIEW

Overview

Molded pulp inserts are protective packaging formed from paper pulp in custom molds. Cavities, dividers, and supports follow the shape of your product, holding it securely in transit and presenting it neatly when the box is opened.

KHPACK evaluates each product’s shape and drop-protection needs, builds precise molds, and takes on a wide range of special shapes — from a single electronic device to multi-item gift sets.

中文

紙塑內襯是以紙漿經模具成型的緩衝包材,可依產品輪廓做出凹槽、隔間與支撐結構,讓產品在運輸中穩固定位,開箱時也能整齊呈現。

匡和針對產品外型與防摔需求進行專業評估,精準開模,並承接多元特殊造型,從單件 3C 產品到多件組合禮盒都能規劃。

  • 01

    Expert evaluation

    Precise molds built around product shape and drop protection.

  • 02

    Flexible development

    Special shapes for a wide range of industries.

  • 03

    Inner + outer

    Inserts planned together with boxes and cartons for a tight fit.

APPLICATIONS

Industries

  • Consumer electronics

    Positioning and cushioning for headphones, accessories, and small appliances.

  • Electronic components

    Holding fans, modules, and boards securely against shock.

  • Industrial parts & tools

    Multi-cavity positioning and transit protection for tools and parts.

  • Cosmetics & skincare

    Bottle holders and gift box inserts, with optional embossed finishes.

  • Tea & food gift boxes

    Dividers and presentation for tins and gift sets.

  • Premium & creative gifts

    Custom inserts for special shapes and multi-item sets.

DEVELOPMENT PROCESS

Custom development process

  1. 01

    Consultation

    Share product dimensions, weight, drawings or photos, expected quantity, and use.

  2. 02

    Structural design

    Cavities, supports, and cushioning planned around the product and its outer box.

  3. 03

    Sampling

    Samples made for test fitting, checking position, size, and appearance.

  4. 04

    Testing

    Drop and protection evaluation as needed, with structural adjustments.

  5. 05

    Tooling & production

    Molds made after sample approval, with delivery scheduled to your order.

Sampling and production lead times: To be confirmed

FAQ

Frequently asked questions

View certifications
Can you customize an insert for my product?

Yes. We evaluate your product’s shape and drop-protection needs, design a dedicated structure, and build the mold. We also take on special shapes.

What information do you need for a quote?

Product dimensions and weight, drawings or photos, expected quantity, outer box size (if available), and shipping method. The more complete, the faster we can evaluate. You can attach files in the form below.

What materials are available?To be confirmed

This information is being confirmed. Please call +886-3-4970637 or ask through the form below.

What is the minimum order quantity (MOQ)?To be confirmed

This information is being confirmed. Please call +886-3-4970637 or ask through the form below.

How long do sampling and production take?To be confirmed

This information is being confirmed. Please call +886-3-4970637 or ask through the form below.

What certifications do your products have?To be confirmed

This information is being confirmed. Please call +886-3-4970637 or ask through the form below.

REQUEST A QUOTE

Molded pulp insert enquiry

Tell us about your product and attach drawings or photos. Our sales team will get back to you soon.